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Qatar Airways Boeing 787-9 A7-BHT – Brake System Irregularity on Approach to Chennai

Flight Details

On 28 April 2025, a Qatar Airways Boeing 787-9 Dreamliner, registration A7-BHT, operating flight QR-528 from Hamad International Airport (DOH) in Doha, Qatar, to Chennai International Airport (MAA), India, experienced an in-flight system alert concerning its brake system during the descent phase. The aircraft was carrying 314 occupants, including passengers and crew. Weather conditions over the Bay of Bengal and southern India were reported as stable, with no significant meteorological anomalies in the vicinity of Chennai at the time of the approach.

Introduction

The occurrence, although categorised as a minor technical incident, illustrates the operational readiness of modern wide-body aircraft to handle system alerts mid-flight. It also underscores the disciplined response of flight crews in adhering to procedures and prioritising safety without causing unnecessary disruption or alarm.

Approximately 20 minutes prior to landing, the flight crew received a caution related to the aircraft’s brake control system. Despite the warning, the aircraft maintained full structural integrity and flight control authority. The crew opted to continue the approach and coordinate with ground engineering teams for immediate post-landing assessment.

The incident did not result in any injuries, runway excursions, or emergency declarations, and all passengers disembarked normally upon arrival at Chennai.

Sequence of Events

Flight QR-528 had departed from Doha on schedule and proceeded along its planned routing over the Arabian Sea towards the Indian subcontinent. At cruise altitude, all aircraft systems were reported to be operating within normal parameters.

As the aircraft initiated descent into Chennai airspace, the crew were alerted via the Electronic Centralised Aircraft Monitor (ECAM) to a possible abnormality in the braking system. The specific message is not publicly known at this time, but such alerts can involve:

Reduced brake pressure availability. Faults in individual wheel actuators. Temperature anomalies within the brake units. Or errors in the brake control module communication.

Upon receiving the alert, the crew initiated the relevant QRH (Quick Reference Handbook) procedures and assessed the situation with input from the onboard maintenance interface and systems page. No other systems were affected.

The crew consulted with Qatar Airways dispatch and technical teams via ACARS, and the decision was made to continue the approach under full manual braking authority. Chennai ATC was informed of a precautionary situation, though no priority landing or emergency status was declared.

The aircraft touched down safely on runway 25 at MAA. Following touchdown, deceleration performance was confirmed by the crew to be within safe operational margins. The aircraft exited the runway without delay and taxied under its own power to the designated parking stand.

Aircraft and System Background

The Boeing 787-9 Dreamliner, a modern long-haul twinjet, features an advanced brake system controlled electronically through the Brake Control Monitoring System (BCMS). Each wheel is equipped with carbon brakes and individual temperature sensors, with full monitoring and redundancy built into the aircraft’s primary flight computers.

Brake issues in the 787 family have occurred on occasion and may result from:

Faulty temperature sensors. Data discrepancies in wheel speed transducers. Actuator control module faults. Intermittent sensor communication due to connector wear or contamination.

In this instance, the alert was transient and did not escalate. However, Qatar Airways maintenance protocols required a full inspection prior to release for the return leg.

Post-Landing Inspection and Maintenance

Once parked at the gate, ground engineers in Chennai initiated a full brake system diagnostic scan using the Boeing Maintenance Performance Toolbox. Brake temperature readings, wheel actuator status, and fault logs were downloaded and reviewed.

Although Qatar Airways has not released an official engineering statement, sources indicate that the alert was linked to a spurious data flag in the brake temperature monitoring circuit. No mechanical or hydraulic damage was discovered.

As a precaution, the brake temperature sensors on the affected main landing gear bogie were recalibrated, and relevant electrical connections were re-seated. Functional checks were carried out, and the aircraft underwent a high-speed taxi test on the ground prior to release.

The aircraft was subsequently cleared for departure and resumed service, operating the return leg to Doha without further incident.

Crew and Communication

The cockpit crew managed the incident with textbook precision. No emergency was declared, but the alert was noted and monitored throughout the final approach phase. CRM (Crew Resource Management) principles were maintained, with one pilot handling the flying duties while the other coordinated communications and systems diagnosis.

Passengers were unaware of any abnormality during the flight, and there were no deviations in standard cabin service or announcements suggesting cause for concern.

Passenger Experience

No injuries, delays, or abnormalities were reported from a passenger standpoint. Disembarkation proceeded via the normal airbridge arrangement in Chennai. The aircraft did not undergo any emergency shutdown or require firefighting presence, and ground operations continued without disruption to airport traffic.

Qatar Airways maintained operational continuity, with passengers for the return leg informed of a minor technical inspection delay. The turnaround time, including fault rectification, did not exceed two hours.

Regulatory Involvement and Reporting

The Directorate General of Civil Aviation (DGCA) in India was informed of the occurrence in accordance with local reporting procedures. Given the nature of the issue and the absence of escalation, the event was not classified as a serious incident or accident.

No formal investigation was initiated, but the data from the flight will be retained by both Qatar Airways and Boeing as part of ongoing fleet monitoring and reliability tracking.

Analysis of Contributing Factors

The event appears to have stemmed from a minor sensor fault or transient data mismatch rather than any structural or mechanical failure. No signs of hydraulic leakage, actuator failure, or brake unit overheating were found upon inspection.

Transient faults in electronic braking systems can be caused by:

Sudden shifts in temperature during descent. Minor electrical interference. Connector or wire bundle microfractures. Moisture ingress during previous operations or cleaning.

Preventative maintenance and the modular design of the Boeing 787’s braking architecture enable rapid replacement and calibration of affected components.

Safety Measures and Broader Implications

The successful handling of this occurrence reaffirms several key aspects of modern aviation safety:

Redundancy: The 787’s brake system includes multiple redundancies to ensure full braking authority remains available even in the event of a partial system alert. Real-Time Monitoring: Crew awareness through ECAM alerts and the presence of multiple sensor verification points allow for early detection and safe decision-making. Efficient Ground Coordination: Qatar Airways’ engineering network enabled swift remote diagnostics and consultation, minimising downtime. No Compromise on Safety: Despite the non-critical nature of the warning, the aircraft was not dispatched until a full inspection had been carried out — consistent with best practice in commercial aviation.

Conclusion

Qatar Airways flight QR-528 experienced a brake system indication during its approach into Chennai, India. The crew followed all standard protocols, landed the aircraft without incident, and the aircraft was returned to service following precautionary maintenance.

This event, while operationally minor, demonstrates the robustness of current aircraft design, the professionalism of flight and ground crews, and the role of system redundancy in ensuring that safety is never compromised — even when alerts may prove to be false positives.

Disclaimer

This article is based on publicly available information and reports at the time of writing. While every effort has been made to ensure accuracy, we cannot guarantee the completeness of the information provided.

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