Home Aircraft Incidents Aeromexico Connect Embraer ERJ-190 XA-GAG – Smoke in Cockpit Forces Diversion to...

Aeromexico Connect Embraer ERJ-190 XA-GAG – Smoke in Cockpit Forces Diversion to Tampico

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Flight Details

On 29 April 2025, Aeromexico Connect flight AM-2496, operated by an Embraer ERJ-190 aircraft registered XA-GAG, was conducting a scheduled domestic service from Mexico City International Airport (MMMX) to General Lucio Blanco International Airport in Reynosa (MMRX). The flight was carrying an undisclosed number of passengers and crew and had reached cruising altitude at FL370 when the flight crew declared a precautionary diversion to Tampico International Airport (MMTM) following the detection of smoke in the cockpit.

The aircraft landed safely on runway 32 in Tampico approximately 20 minutes after the onset of the issue. No injuries were reported. A replacement aircraft completed the remainder of the journey to Reynosa, with passengers experiencing a total delay of just over five hours. The occurrence aircraft remained grounded in Tampico pending inspection and resolution by Aeromexico’s maintenance personnel.

Introduction

Smoke in the cockpit is considered one of the most serious in-flight anomalies due to the potential threat it poses to both flight crew situational awareness and system integrity. In modern fly-by-wire aircraft such as the Embraer ERJ-190, the flight deck is an electrically and electronically saturated environment. The presence of smoke in this space requires immediate response using a combination of automated systems and manual QRH procedures. Aeromexico Connect’s handling of the event, including the timely decision to divert and the safe landing in Tampico, demonstrates effective crew resource management (CRM) and adherence to international safety protocols.

Sequence of Events

Flight AM-2496 departed Mexico City on schedule and entered cruise at FL370 in calm atmospheric conditions. Approximately 40 nautical miles west of Tampico, while traversing Mexican airspace en route to Reynosa, the flight crew detected smoke in the cockpit area. Initial indications remain unconfirmed but are suspected to have been visual and/or olfactory (smell of burning or electrical fumes).

Upon recognising the symptoms of potential electrical smoke, the crew:

Declared their intent to divert to the nearest suitable airfield, which was Tampico. Initiated a descent while coordinating with regional ATC for priority handling. Consulted the Quick Reference Handbook (QRH) for smoke/fire/fumes checklists, which would involve the shutdown of non-essential electrical systems and possibly the use of oxygen masks by the pilots. Prepared the cabin crew for a precautionary landing, notifying them of the nature of the emergency.

The aircraft landed safely on runway 32 and vacated the runway under its own power. Emergency services were placed on standby but were not required to intervene. Passengers were disembarked normally at the terminal building, and no evacuation via slides was needed.

Aircraft and System Context

The Embraer ERJ-190 is a medium-range twinjet equipped with Honeywell avionics and powered by two General Electric CF34-10E engines. The aircraft includes smoke detection systems in the lavatories and cargo holds, and although the cockpit is not fitted with a specific smoke detector, the presence of smoke is typically assessed by crew observation and system alerts.

Cockpit smoke events in Embraer aircraft are typically associated with:

Electrical short circuits or arcing within avionics racks. Overheating in the avionics bay located beneath the cockpit. Malfunctions in windshield heating systems (a known potential source of smoke in Embraer jets). Lithium-ion battery failures from electronic flight bags (EFBs) or other crew devices.

The exact source in this case has not been publicly identified, but Aeromexico Connect’s engineering team has retained the aircraft on the ground for inspection, likely involving a teardown of the forward electronics bay, review of all crew-used electrical equipment, and functional testing of affected systems.

Crew Response and Emergency Protocols

Upon detection of smoke, flight crews are trained to prioritise:

Donning of oxygen masks with intercom communication enabled. Isolation of suspect systems using the fire/smoke/fumes checklist. Immediate coordination with ATC for descent and diversion. Cabin crew briefing and possible preparation for emergency evacuation.

In this case, the absence of an actual fire or heat source enabled the crew to maintain control of the situation and land without further escalation. No Mayday was declared, but a PAN PAN alert or advisory of “smoke in the cockpit” would have sufficed for ATC to provide an immediate route to the nearest suitable airport.

The cabin crew’s role in maintaining passenger calm and ensuring cabin preparation cannot be overstated. Aeromexico Connect operates under Mexican DGAC (Directorate General of Civil Aeronautics) oversight and follows IATA/ICAO safety standards.

Post-Landing Inspection and Maintenance

Upon arrival in Tampico, the aircraft was towed to a remote bay for preliminary inspection by ground maintenance personnel. The immediate priority would have included:

Examination of the flight deck and avionics bay for signs of overheating, burnt components, or residual odour. Review of CB (circuit breaker) panels for tripped breakers. Download of data from the Central Maintenance Computer (CMC). If necessary, removal and replacement of avionics modules suspected to be the source of the smoke.

Given that no evacuation was necessary, it can be inferred that the smoke did not reach visibility thresholds or cause significant sensor-triggered alerts. Nevertheless, even minimal cockpit smoke requires full systems checks before the aircraft can be released for flight.

Replacement Aircraft and Passenger Handling

Aeromexico Connect arranged for a substitute Embraer ERJ-190, registration XA-ALP, to operate the remainder of flight AM-2496. Passengers experienced a delay of approximately five hours and fifteen minutes. The airline provided updates and re-accommodated onward connections where necessary.

Tampico Airport operations remained unaffected, with the incident managed without disruption to other air traffic.

Regulatory Involvement and Reporting

As per Mexican civil aviation regulation (DGAC), any smoke-in-cockpit event must be reported as an operational occurrence requiring follow-up. The incident, while not classified as an “accident,” falls under the “serious incident” category due to its potential safety implications.

The DGAC will expect a formal report from Aeromexico Connect, including:

Flight crew debrief. Maintenance findings. System fault histories and rectification measures. SMS (Safety Management System) recommendations for recurrence prevention.

Additionally, the event will be logged in ICAO’s ADREP (Accident/Incident Data Reporting) system if deemed of international interest or relevance.

Safety Considerations and Industry Context

Cockpit smoke remains one of the most feared non-structural inflight anomalies due to its:

Potential to obscure instrumentation. Risk of crew incapacitation due to toxic fumes. Possible escalation to electrical fires.

The aviation industry continues to enhance design protections, including:

Improved fire shielding for avionics. Redundant ventilation and smoke evacuation pathways. Use of non-flammable materials in cockpit components. Real-time smoke/fume detection systems embedded in newer aircraft types.

Crews are also receiving more frequent and realistic simulator training in managing smoke/fire events, reflecting a greater industry-wide emphasis on survivability and rapid decision-making under duress.

Conclusion

Aeromexico Connect flight AM-2496 encountered smoke in the cockpit during cruise and made a precautionary diversion to Tampico International Airport. The aircraft landed safely, no passengers or crew were harmed, and the situation was resolved without further escalation. The crew’s disciplined response and adherence to emergency protocols ensured a safe outcome.

The incident reinforces the need for continuous monitoring of electrical systems, regular training in smoke/fire/fume scenarios, and rapid communication with ATC and ground support when anomalies arise in flight.

Disclaimer

This article is based on publicly available information and reports at the time of writing. While every effort has been made to ensure accuracy, we cannot guarantee the completeness of the information provided.

If you are the rightful owner of any referenced content or images and wish them to be removed, please contact takedown@cockpitking.com.

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